Jeremy “Fuzzy” Conley

Innovative, skilled, and solution-oriented general engineer with a proven track record of optimizing production processes and reducing costs. Skilled in analyzing manufacturing systems and implementing improvements to increase efficiency and productivity. Proficient in CAD software for designing and testing new equipment and processes. Proven expertise in managing cross-functional teams and collaborating with suppliers and vendors to ensure on-time delivery of high-quality products. Familiarity with Six Sigma methodologies for process improvement and cost reduction. In-depth knowledge of lean manufacturing principles and experience with ERP systems such as Oracle.

MX64 test fixture

  • Lean Manufacturing Processes

  • Process Improvement

  • Quality Control & Assurance

  • PCBA Design and Assembly

  • Production Scheduling

  • Project Management

  • Root Cause Analysis

  • Machine Design & Automation

  • Design for Manufacturability

  • CAD/CAM Software

  • Material Science & Engineering

  • Root Cause Analysis

Professional Experience

Lighting eMotors, Loveland, CO  2019 – Present

Research and Development Technician II

  • Supervise creation and execution of new wiring harness designs for testing along with maintaining and driving 3D print services for engineering team. Facilitate research, management, and ordering of proper tooling as per laboratory requirements. Conceptualize, design, fabricate, and program fixturing for all wiring harness designs as well as developing new processes and procedures to ensure product reliability. Control stock, inventory wiring, and electronic parts for rapid prototyping for over 100 engineers. Administer and document engineering changes and updates to alert floor personnel. Lead instructions for wiring team on proper procedure, inspection practices, and skill set as well as liaising with engineering team to streamline and clarify documentation for better spin-up of new designs.
  • Successfully decreased harness manufacturing time by 50% by developing low voltage wiring test platform and procedures.
  • Instrumental in release of eight prototype product lines for EV market.
  • Reduced failure rates by 75% through creating high-voltage test procedures for manufacturing.

Accessible Systems, Greeley, CO  2018 – 2019

Service Manager

  • Facilitated new installations and repairs scheduling along with delivering, assembling, and installing stair lifts and vertical platform lifts. Developed home improvements for accessibility including grab bars and wheelchair ramps. Mentored and trained new technicians.
  • Spearheaded installation of 36 ceiling lifts for new retirement complex building in Longmont, CO.

Aqua Spas, Ft. Collins, CO  2007 – 2018

Field Service Manager

  • Led diagnosis and troubleshooting of AC/DC electrical systems, motor faults, and hydraulic failures. Delivered training to new technicians and support for on-site customer service and instruction.
  • Successfully delivered resolution to over 11K customers over 11-year period.

Additional Experience

  • Four Stroke Engine Specialist, Country Homes Power Equipment, Spokane, WA

Technical Proficiencies:

Electrical: Automotive Wiring and Manufacturing, IPC/WHMA-620, 110v, 220v, Three-phase AC Motors, DC Systems, PIC, and ATMEL Microprocessors
Tooling: Python, Power Automate, C++, Bash, Vim, LaTeX Typesetting, FreeCAD, OpenSCAD, KICAD ECAD suite, MS Office Suite, Linux, Ubuntu, Debian, Windows 7 and 10, Welding: GTAW, SMAW, MIG, GD&T
Hardware Raspberry Pi, Arduino, Electromagnetic Relays, Modix Big 60 dual head FDM Printer, Control Panel Assembly

Education:

Associate of Applied Sciences in Aviation Maintenance

Colorado NW Community College, Rangely, CO

Associate of General Studies

Front Range Community College, Westminster, CO

Licenses & Certifications

IPC Wire Harness Assembly Operator

EVPro+ Level 1 Certification, Electrified Transportation

FAA Airframe and Powerplant Mechanic Certification, Federal Aviation Administration

ASE Certification, Automotive Service Excellence

First Aid with AED Certification, Red Cross